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Product links: Nickle Stripe: https://amzn.to/48IwKEF Spot welder1 : https://amzn.to/48Jez1O spot welder 2: https://amzn.to/48zXiYY lithium battery holder: https://amzn.to/48pwEC6 lithium battery cell 18650: https://amzn.to/48lQAGc (cheaper available, please look) 13s bms: https://amzn.to/4aM1MNF throttle: https://amzn.to/48JM6Zs Can I build my own lithium battery? What is required to make a lithium battery? Is it cheaper to build your own lithium-ion battery? How bad is it to make a lithium-ion battery? Can you use 100% of a lithium battery? What battery will replace lithium ion? What country has the most lithium? What are the 3 main components of a lithium battery? Where does Tesla get lithium? What is the biggest disadvantage of a lithium-ion battery? Why is lithium so cheap? Is there a better battery than lithium? How dirty is lithium mining? How bad is mining for lithium? What is the safest lithium-ion battery? how to make a battery for e bike how to make a battery for electric motorcycle A lithium-Ion battery is an electrochemical battery that utilizes lithium ions to move electrons and generate voltage. Lithium-ion batteries are some of the most energy-dense and longest-lasting rechargeable batteries available. From cell phones to home backup power systems, these batteries are frequently the heart of portable and off-grid power systems. Believe it or not, the large lithium batteries you’ll see in boats and RVs actually consist of many smaller cells. Within each of these cells are an anode, cathode, and electrolyte. Thus, each of these cells is a battery that technically could operate on its own. Manufacturers then link them together to create the voltage needed. Lithium-ion battery cells can be linked together in series to increase voltage and in parallel to add capacity Choosing the right E-Bike Battery is a compromise between weight, range, and power A battery management system (BMS) helps extend battery life Tools Needed Battery cells Spot welder Nickel strip Non-static tape Silicon wire Shrinkwrap or heat tape Foam padding Battery management system (BMS) Scissors Soldering iron & solder Electrical connectors Work gloves Safety goggles (Optional) battery holder Battery Pack Design When planning out your DIY electric bicycle batteries, you’ll want to first decide on the size of battery you need. Battery capacity requirements depend on motor type, riding habits and terrain. A larger, more powerful electric motor needs a battery pack capable of delivering more current and maintaining the correct temperature under load. You can construct your own electric bicycle lithium To make the correct voltage battery for your eBike, you’ll need to wire a number of these cells in series. A typical 36-volt pack will need 10 such cells in series, making it a “10S” pack. A 48V battery will need 14-16 cell When connecting cells in parallel, always make sure each cell is at the same level of charge; Mounting Location Once you’ve decided on the size of the entire pack, plan out where you’ll be mounting it on the bike. Choosing a BMS A BMS for battery management is a good idea since it regulates the voltage during charge cycles and can help prevent uneven discharge and over-charging, which greatly reduces the lifespan and range of eBike batteries. On the other hand, if you’d prefer a bike that comes with a battery attached, you’ll want to read our NAKTO folding electric bike review. Battery Shape After you decide on the number of cells in parallel and series connections and choose where to mount the battery pack, you’ll plan out the shks, since there’s not much airspace in between cells. When planning out your parallel and series connections, it might be helpful to draw a diagram of the battery, along with a wiring diagram that includes the BMS and charges and discharge wires. Step 2: Cut Strips of Nickel Layout the battery cells you’ll be connecting in parallel and in series and cut the strips of nickel Step 4: Weld the Connectors Use your spot welder to secure the nickel ribbon or plating to the terminals of the cells. Step 5: Connect the BMS You may wish to secure the BMS to the battery pack with some foam insulation and hot glue before you wire it up. Insulation helps prevent damage and loose connections from road bumps. Once the BMS is in place, wire up the connectors and then solder the sense wires onto the nickel strip for each parallel group. Step 6: Seal the Battery Next, seal up the battery using a heat shrink tube or a piece of heat foam and non-static tape. A proper battery holder and insulation There are different sizes of heat shrink available, but a general rule is that they’ll shrink about 50% in one dimension and 10% in the other when heated with a heat gun. Battery Casing For additional impact protection and prolonged battery life, you can encase your eBike battery in a waterproof and shock-resistant case or junction box.