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Millie Mini AI Bot – Designing in FreeCAD - Part 2 Dream Cloud Millennial Tech | Robotics Course In this lesson, we take the next hands-on step in designing real robot parts by using FreeCAD to create parametric geometry directly from drawings and existing components. This video builds on the previous FreeCAD lessons and moves students from simple sketching into designing parts that must fit and align with other robot components. 🧠 Lesson Focus: Referencing Geometry and Building Real Parts This lesson shows how engineers design parts in context, using existing geometry to ensure new components fit correctly and remain editable as designs evolve. What We Do in This Video In this lesson, we: Set up new sketches in FreeCAD Work from provided drawings and dimensions Use Create External Geometry to reference existing edges and features Apply construction guidelines for alignment Create pads (extrusions) and pockets (cuts) Add chamfers and fillets to refine geometry Students learn how professional CAD workflows avoid redrawing geometry and instead reference existing parts to maintain consistency and accuracy. 🤖 Applying This to the Millie Mini AI Bot All CAD work in this lesson directly supports the physical design of the Millie Mini AI Bot. How this fits into the robot build: Parts designed here become real 3D-printable components Geometry is designed to align with existing structures Hole placement and dimensions are intentional and reusable Each body is created with future assembly in mind This reinforces that CAD is not abstract — it directly translates into real hardware. 🛠 FreeCAD Concepts Introduced This lesson introduces and reinforces: Create External Geometry Sketch guidelines and construction geometry Pads and pockets Chamfers and fillets Dimensional constraints Parametric design intent These concepts are foundational and will be reused throughout the course. 🎓 Learning Objectives By the end of this lesson, students will: Understand how to reference existing geometry in sketches Build parts that remain aligned when designs change Translate drawings into parametric CAD models Gain confidence designing parts that must physically fit together Practice workflows used in real engineering and robotics projects 🧩 Who This Lesson Is For Students new to CAD and robotics Schools teaching engineering fundamentals Makers learning 3D-printable design Robotics clubs and STEM programs Educators building hands-on coursework No prior CAD experience is required — this lesson is designed to be approachable while teaching industry-relevant skills. 📚 Part of the Dream Cloud Millennial Tech Course This video is part of Dream Cloud Millennial Tech, an open-source AI and robotics education platform focused on real projects, real tools, and real skills. 🔗 Learn More & Join the Community For course access, files, and ongoing development: 👉 www.DreamCloudClub.org