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Learn what happens when a control valve fails in a process plant and how to protect your equipment. This video covers: The main functions of control valves as final control elements Consequences of control valve failure due to instrument air loss or mechanical issues Selecting the proper fail-safe action (open, close, last position) Protecting pumps and process equipment with shutdown systems Considering pressure relief valves (PSVs) for control valve failure scenarios Understanding control valve failure is critical for process safety and smooth plant operations. We explain key considerations like fail-safe positions, shutdown interlocks, and PSV sizing. Whether you're a process engineer, chemical engineer, or work with control valves and instrumentation, this video provides valuable insights. Optimize your plant's safety and reliability by properly designing for control valve failures. If you want to know more about hydraulics and P&ID considerations for pumps, control valves, equipment, and piping, check out our free course in the below link: https://boostrand.com/free-course If you'd like to know more about control valves hydraulics and characteristics, or if you want to know more about P&ID common practices, you can check out link: https://boostrand.com/courses Join our new Facebook group: / 1539595799886711 ▬ Contents of this video ▬▬▬▬▬▬▬▬▬▬ 0:00 - Intro 0:29- Control valve main function 1:07- Control valves adjust system hydraulics 2:42- Function of valve actuators 3:17- Instrument air failure 4:10- Valve mechanical failure (stem stuck) 4:42- Control Valve Protection methods 5:36- Examples to Choose proper valve fail action 8:50- Add proper protection against mechanical failure 11:37- Conclusion