Step-by-Step Manual Transmission Assemble | Professional Auto Repair Training скачать в хорошем качестве

Step-by-Step Manual Transmission Assemble | Professional Auto Repair Training

Want to know how a manual transmission is assembled the right way — just like in a real workshop? This professional auto repair training breaks down every step, every part, and every common mistake.👇 In this video, you’ll learn the complete step-by-step manual transmission assembly process, explained clearly and professionally for real-world auto repair training. This training-style video covers everything from initial inspection to final testing, making it perfect for: Auto repair students Beginner and advanced mechanics Anyone serious about professional transmission work Step-by-Step Manual Transmission Assemble 1️⃣ Preparation & Inspection Before assembly begins: Clean all transmission components thoroughly using parts cleaner Inspect the transmission case for: Cracks Corrosion Warping Check gears, bearings, shafts, and synchronizers for wear or damage 🔧 Training Tip: In professional auto repair training, most transmission failures start with poor cleaning or skipped inspection. 2️⃣ Install Bearings and Races Lightly lubricate new bearings before installation Use a press or proper bearing installer (never strike directly with a hammer) Ensure each bearing is fully seated and square in its bore ⚠️ Common Mistake: Improperly installed bearings cause whining or growling noises after assembly. 3️⃣ Assemble the Input Shaft Install the following components in the correct order: Gears Needle bearings Spacers Synchronizer assemblies 📌 Important: Pay close attention to: Gear orientation Snap ring placement Correct synchronizer direction Incorrect order or orientation will prevent smooth shifting. 4️⃣ Assemble the Countershaft (Layshaft) Install gears in proper sequence Do not forget thrust washers and spacers Measure shaft end play using a feeler gauge or dial indicator 🎯 Auto Repair Training Standard: End play must meet factory specifications to avoid premature failure. 5️⃣ Assemble the Main Shaft (Output Shaft) Install: Gears Synchronizer hubs and sleeves Springs and detent balls ⚠️ Critical Point: Incorrect synchronizer installation can cause: Hard shifting Gear pop-out Complete transmission failure 6️⃣ Install Shift Forks and Shift Rails Each shift fork must match its specific gear Install detent balls and springs carefully Manually shift through all gears to verify smooth movement 🧠 Training Check: If the gears do not shift smoothly by hand, do not continue assembly. 7️⃣ Transmission Case Assembly Apply RTV sealant or install a new gasket Carefully lower the case over the assembled shafts Tighten bolts in a crisscross pattern Torque bolts to factory specifications 🔩 Proper torque is critical in auto repair training best practices. 8️⃣ Install Seals and Covers Install new input and output shaft seals Use seal installers to prevent damage Install covers and inspection plates 🚫 Reusing old seals often leads to oil leaks and rework. 9️⃣ Fill with Gear Oil Use the manufacturer-recommended gear oil Fill to the correct level Rotate shafts by hand to distribute oil 🔟 Final Inspection and Testing Before installing the transmission into the vehicle: Rotate shafts to check for smooth operation Shift through all gears Listen for abnormal noises Verify there is no binding or resistance 🎓 Professional Auto Repair Training Rule: A transmission is not complete until it passes manual bench testing. ___________________________________ 🔷TimeStamps Chapters Automatic Transmission Assembly Step by Step | Complete Auto Repair Guide    • Automatic Transmission Assembly Step by St...   Auto Repair Training: Manual Transmission Rebuild | First Time Step by Step    • Auto Repair Training: Manual Transmission ...   __________________________________ #mechanic #mechanical #autorepair #manualtransmission #mechanicrezaie