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HAIMER full tooling assembly solutions take a system-level approach to machining, aligning holders, cutting tools, and programming strategies to improve accuracy, extend tool life, and increase productivity. In this episode of Tooling Up, host Toni Neary welcomes back Brendt Holden, President and CEO of HAIMER USA, for a deep dive into why tooling performance depends on the entire assembly, not individual components in isolation. While HAIMER is widely known for precision tool holders and shrink-fit technology, this conversation expands the story to include cutting tools engineered to work as part of a fully optimized system. Video Chapters: 00:00 – Episode Cold Open: Modular Tooling Cost & Tool Life Benefits 00:25 – Sponsor Message 00:32 – Tooling Up Show Open 00:46 – Welcome, Subscribe Reminder & Guest Introduction 01:14 – Expanding Beyond Shrink Fit: HAIMER’s Full Tooling Approach 01:43 – Why HAIMER Entered Cutting Tool Manufacturing 02:46 – Accuracy, Runout, and Tool Life Through Full Assembly Design 03:13 – Duo-Lock Modular System: What Makes It Different 04:42 – Carbide Cost Savings & Optimized Chip Evacuation 05:13 – HAIMER Mill & Panther Mill: Designed to Work Together 06:20 – Hybrid Shrink Fit Chuck: Active Vibration Dampening Explained 07:17 – Real-World Example: 57% Cycle Time Reduction 08:16 – Adopting the Full HAIMER Assembly: Mindset vs. Heavy Lift 08:52 – Partnering with MSC for CAM & Tooling Optimization 09:19 – Final Takeaway: Why the Full Assembly Matters 09:35 – Closing Remarks & How to Learn More 09:55 – Subscribe & Watch More Tooling Up Brendt explains why HAIMER invested years of R&D into modular tooling, including the Duo-Lock interface, designed to deliver solid-carbide-like performance with the flexibility of modular heads. The discussion also explores HAIMER’s solid carbide end mills — the HAIMER Mill and Panther Mill — and how their complementary designs support high-efficiency machining across a wide range of materials. The episode highlights how pairing these cutting tools with HAIMER’s Hybrid Shrink Fit Chuck (the industry’s first active vibration-dampening shrink-fit holder) can unlock dramatic performance gains. Drawing from real production experience inside HAIMER’s own manufacturing facility, Brendt shares an example where optimizing the full tooling assembly and CAM strategy resulted in a 57% reduction in cycle time, using a smaller tool with improved surface finish. Viewers will come away with a clear understanding of how adopting a full tooling assembly mindset, supported by modern CAM techniques and expert guidance from MSC Metalworking Specialists, can help shops improve consistency, accuracy, and throughput without unnecessary complexity. Watch the full episode to learn more about HAIMER’s full tooling assembly solutions and connect with your MSC metalworking specialist. Or visit www.mscdirect.com/resources/haimer.