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🔧 Sully’s Mistake Factory – Season 1, Episode 6 (Season Finale) This one lives up to the name. Mistakes were made. Now what? In the Season 1 finale of Sully’s Mistake Factory, we launch Bhaile for the season — and immediately discover water entering the boat at the stuffing box. But the stuffing box isn’t the problem. A failed fitting attached to it allowed water into the bilge — and what we uncover is a textbook case of why material selection and proper bonding matter. In this episode, we break down: • How to diagnose a leak at the stuffing box assembly • Why bronze fittings are critical below the waterline • The difference between brass and marine bronze • What happens when fittings de-zinc • Why bonding wires matter • What a failed, de-zincified fitting actually looks like • How lack of proper bonding connections accelerates corrosion This wasn’t just a drip. It was a preventable failure caused by material choice and bonding oversight. When fittings lose zinc content due to galvanic corrosion, they become porous, brittle, and structurally compromised. What looks solid from the outside can fail without warning. That’s how small oversights turn into real risk. ⚡ Mistakes were made. Now what? You fix it correctly — and understand why it failed in the first place. Why This Matters Below-the-waterline fittings are not cosmetic components. They are structural and safety-critical. Improper material selection or poor bonding can lead to: De-zincification Galvanic corrosion Through-hull failure Rapid water intrusion Expensive or dangerous consequences Understanding bonding systems and proper marine-grade materials is essential for any saltwater vessel. Season One closes with a real-world failure that reinforces exactly why this channel exists. Marine systems don’t fail randomly. There’s always a cause — and a lesson. Subscribe for in-depth marine system diagnostics, electrical best practices, corrosion prevention, and real-world troubleshooting. If you’ve experienced a corrosion or fitting failure onboard, drop it in the comments. Future seasons are built from real mistakes and real solutions.