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Welding Consumables Sour service requirements: Sour service Welding Procedure Qualification test coupon needs to be and Impact Tested. Dissimilar Metal Welding (DMWs) are not permitted for any welds exposed to sour service (welds in clad systems are acceptable if the DMW interface with the ferritic steel is not in contact with the sour fluid). DMWs are permitted for non-sour hydrocarbon service if made with a nickel-based consumable. Austenitic stainless-steel consumables may be used only for the following applications and if the maximum design temperature is below 300°C: 1) External structural attachments (e.g., pipe supports). 2) Non-sour, non-hydrocarbon (e.g., water, air) services. 3) Hydrogen addition in the shielding gas is not permitted for DMW. Filler metal conforming to ER70S-6 shall not be used with GTAW process for sour service. If ER70S-6 is to be used with GMAW process for sour service, the chemistry of the wire shall not exceed the requirements of NACE SP0472 (as follows), This must be verified for all lots of wire. Carbon (C) 0.10 wt% max; Manganese (Mn) 1.60 wt% max; Silicon (Si) 1.00 wt% max. Local Standard: Filler metal or deposit chemistries conforming to A-number 2 (ASME SEC IX), i.e., carbon-0.5% Mo, (e.g., E7010-A1 or E7018-A1 for SMAW), shall not be used for sour service applications without post weld heat treatment. All electrodes shall be purchased with certified lot testing in accordance with AWS A5.01 or BS EN ISO 14344. The Lot classification shall be S2, T2, C2, F2 or higher. The schedule of testing shall be “4 or I” or higher for AWS A5.01 and “Schedule 4” or higher for BS EN ISO 14344. For sour service application, all welding related requirements of ISO 15156 shall be followed. Note that for sour service, carbon steel welding consumables containing more than 1.1% mass fraction nickel are not acceptable. If You're Reading This, Leave A Like, Comment And Subscribe! ▂ ▃ ▄ ▅ ▆ ▇ ▇ ▇ ▇ Open Me ▇ ▇ ▇ ▇ ▆ ▅ ▄ ▃ ▂ Description: This Channel always discusses the Quality, inspection and construction perspective of construction of pipelines and similar topics. Time to time we discuss the related basic knowledge, physics or science to help understanding the mani topics in details. ▬▬▬▬▬▬▬▬▬▬▬▬ FAQ ▬▬▬▬▬▬▬▬▬▬▬▬ Q. Who am I ? Ans : I am a pipeliner in Saudi Arabia (Gulf) who has been working with oil and gas field for the past 21 years. Q. What's my specialty? Ans : I head the quality control department of an MNC in oil and gas control for the past 12 years. Q. Why am I making videos about Oil and Pipeline? Ans: To teach the basics about Oil and Pipeline, Job Opportunities , Placement in Gulf countries , Inspections and Interview procedures and more !! this channel is for people who are in need for some experienced voice. ▬▬▬▬▬▬▬▬▬▬▬ Other Videos ▬▬▬▬▬▬▬▬▬▬ 1. Do You know how to construct Pipeline, Pipeline Construction Process Flow, How to Construct pipeline 2. How to prepare a WPS? HOW TO PREPARE A WELDING PROCEDURE (WPS) Part 1 to 7- 3. DESTRUCTIVE MECHANICAL TESTS FOR WELDS TENSILE HARDNESS BEND IMPACT FRACTURE MACROETCHING CTOD WELDS 4. UNDERWATER WELDING & INSPECTION 5. PROCUREMENT QUALITY ASSURANCE AND CONTROL IN PROCUREMENT - 6. CALIBRATION of PRESSURE GAUGES AND RELIEF VALVES, DO YOU KNOW IN HOUSE CALIBRATION, CALIBRATION LAB 7. CATHODIC PROTECTION FOR PIPELINES, CP, ICCP, SACRIFICIAL ANODES, CORROSION PROTECTION OF PIPELINES 8. SELECTION OF VALVES, DO YOU KNOW BASIC PROPERTIES OF A VALVE?, WHICH VALVE TO BE USED FOR ISOLATION? 9. Do you know where are you going to work in Oil & Gas Field Construction? Familiar Code definitions. 10. Welding, welded Joints Type Design know how, Basic Processes, Advantage Disadvantage Applicatrion 11. Opportunities in Gulf Saudi Arab types of Job culture Salary OIl & gas field network terminology 12. Oil and Gas field exploration process flow know how 13. INTERESTING FACTS FOR FLANGES & FLANGE FACES? 14. What is POST Weld Heat Treatment, #PWHT, Stress Receiving, WHEN WE DO PWHT? Dos & Don't s of PWHT 15. INTERESTING FACTS FOR FLANGES & FLANGE FACES? https://studio.youtube.com/video/n4Ep... 16. Metals, Non metals: https://studio.youtube.com/video/jbKW... 17. What is Pigging? Uses of Pigg, pipeline Internal cleaning, caliper survey:: https://studio.youtube.com/video/wJaB... ▬▬▬▬▬▬▬▬ Thanks for watching ▬▬▬▬▬▬▬▬▬▬