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In this video, Shawn begins building the custom wooden battery boxes for Olivia’s new LiFePO4 battery bank. Before any wiring or electronics, we focus on the foundation - the design, construction, and cell compression needed to properly support lithium batteries in a marine environment. Shawn explains the reasoning behind the box design, gives credit the original inspiration from Off Grid Power Solutions out of the UK, and shares the changes he made to better suit our installation aboard Olivia. This video covers: Design considerations for LiFePO4 battery boxes Why proper cell compression matters CNC-cut battery box components Cutting, drilling, and assembling the boxes in the sop Test-fitting the batteries into their final frames Part 2 will cover installing the JKBMS (Jikong Battery Management System) and wiring the battery bank into the boat’s electrical system. If you’re interested in the .STL cut files for these battery boxes, feel free to reach out. Thanks for following along with us as we continue rebuilding and upgrading Olivia - one project at a time. Shawn and Jena Sailing Olivia #SailingOlivia #sailboatrefit #boatrestoration #Batterybank #lifepo4 #diyboat #boatprojects #liveaboards #boatelectrical