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All music by CHARLIEBOY Discover them here! / charlieboy https://open.spotify.com/artist/2FDel... / charlieboy_tb / charlieboy.band PART I - Teardown. Rebuild. Goal: To extract from the worn remnants of a rusted heap, a Show Quality Daily Driver - A complete and functional, high-performance motorcycle that has been cleaned and refreshed right down to every last bolt, screw, washer, oring, seal, diaphragm, hose, line, piece, part, component, and whatnot, to the effect that it could potentially be competitive in motorcycle Shows. This project spanned 437 days and my timecard shows 310.0 hours logged to it. Clearly, I don't work fast, and recording as well is about twice as slow. But, at least it's done at half the speed! ahem. Engine internals were measured and calculated to be in good health, so only exterior maintenance was performed. Starter, at first, would intermittently not engage. Most of the time it would act like no problem, but occasionally, and without cause, the starter would simply fail. This is why the starter was removed and disassembled, to clean the brush contact area of carbon dust buildup. After the starter rebuild, it has so far performed as expected with 100% success rate(detailed video to release later). HORNS! They're crazy loud. Super clear tones, super loud, and wow. It's really no kidding. Wiring the horns correctly with the relay is crucial for the sound. Factory harness wiring will basically never feed a horn with enough Power to make it Really WORK - So make sure to get the wiring kit. www.MOTOHORN.com Detailed horn install video to release later. Bonus! Includes install of the wireless phone charger/holder with a second relay to automatically power the charger only when the bike is switched on. https://amzn.to/3WBOoHa PART II - Assembly. Shakedown Parade. Coming soon!! Outsourced services, all in Colorado Springs, CO Alloy Wheel Repair Pro Paint - Tank, fenders, side covers Powdercoat - Wheels The Top Guys Seat upholstery R&S Machining Powdercoat - Frame, aux tank, swingarm, battery box, sidestand, centerstand, engine mount brackets, brake caliper brackets, lower triple clamp, crashguard. All number images reflect the torque value setting in pounds-force feet(foot pounds) used for the click of the wrench on the fastener when the image appears. All the silly graphics were created using Microsoft Co-Pilot(DALL-E 3) using questionably sourced descriptive inputs, then modified in rudimentary ways(as if that wasn't obvious). Thank you for laughing at them! @jheizer2467 Thanks to Jeff at YouTube channel jheizer2467 for the photos at the lake! Check out his awesome Photography and Timelapse channel! Subscribe already. #vintagemotorcyclerepair Here is a short list of a little bit of the stuff used for the project: Parts installed MotoHorn - https://motohorn.com/dual/ Phone holder and wireless charger - https://amzn.to/3WBOoHa Windscreen - https://amzn.to/4ddGwB5 Tools used: SPTA metal polishing kit - https://amzn.to/3ydFYfK Bearing driver set - https://amzn.to/4bSHTnG Blind bearing extractor kit - https://amzn.to/4cSn7FT Tap and die set - https://amzn.to/3SlLkfN Helicoil set - https://amzn.to/4cLDyUx Hydraulic terminal crimper kit - https://amzn.to/4fjhRwQ Spark plug tester - https://amzn.to/4fbaeIR Brake bleeder kit - https://amzn.to/3A5sqDj Carb mixture adjusting tool - https://amzn.to/4c0DG1l Rhino soft loop straps - https://amzn.to/3LEAfmc Rhino ratchet straps, auto-retract 2"x10' - https://amzn.to/4fjiy9q Camera gimbal - https://amzn.to/3SqNISj Camera - https://amzn.to/4bThJBj Carabiner, auto-locking 25kN - https://amzn.to/46Ax4pr Black gloves - https://amzn.to/3WBsRya Metal polish - https://amzn.to/3YjAfzE Helmet, HJC C-91 - https://amzn.to/3WM8hvj Flashlight, Streamlight Microstream - https://amzn.to/3A6PMZh Drone, DJI Mini 4K - https://amzn.to/46kfNAw Shoplight, Honmy LED 250w ETL - https://amzn.to/46mSYMM Dial indicator - https://amzn.to/46heD91 DC power supply - https://amzn.to/46irwj0 Ratcheting wrenches - https://amzn.to/3y2NgTw Hoist, come-along, 2ton - https://amzn.to/4cehCAx Chain tool, MotionPro PBR - https://amzn.to/4d6Lqjg Tire iron protectors - https://amzn.to/3Wzz0Lj Tire irons, 3ea smooth - https://amzn.to/3YiXhq5 Vice jaws, soft - https://amzn.to/4fa1H8O Welder, mig/tig/stick/arc - https://amzn.to/3LF5ZaO Welding gas, 75/25 argon/co2 - https://amzn.to/4cT6ERL Welding gas regulator - https://amzn.to/4bWUGWa Welding cart - https://amzn.to/3A82maE